Our strategies to ensure successful high-volume production include:

FEA-based forming simulation
Prototyping with high-volume production intent:
- Forming process development, including press energy tracking
- Process simulation
- Blank development
- Linked design of prototype and production dies
- Weld sequencing and fixturing development
- ‘Lessons learned’ from existing production
Collaboration and continuous feedback between design, analysis, test and prototyping teams
Early engagement of engineering and manufacturing to enable seamless hand-off to production